Spray Foam Insulation Calculator — ft, sq ft, cost

Area in sq ft · Board feet & kits · Open-cell & closed-cell · R-value & cost
ICC / ASTM C518
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How to use this calculator

Choose foam type, enter the surface area (or wall length × height), set target thickness or target R-value, and specify the cavity depth. The calculator computes board feet (1 bf = 1 ft² at 1″ thick), kits needed, R-value achieved, and whether a separate vapor barrier is required.

Open-cell — R-3.7/in, 0.5 lb/ft³. Needs separate vapor barrier.
Closed-cell — R-6.5/in, 2.0 lb/ft³. Acts as vapor barrier at ≥ 2″ thick.

Open R-3.7/in Closed R-6.5/in 200 bf kit 600 bf kit 1200 bf kit
Foam Type & Area
ft in
ft in
in
Open-cell: 3″–5.5″ typical · Closed-cell: 1″–3″ typical
in
2×4 = 3.5″ · 2×6 = 5.5″ · 2×8 = 7.25″
%
Diagram
$Price
$
varies by kit size
Results
Coverage
Surface Area
ft²
Thickness Applied
in
Board Feet Needed
bf
Board Feet (w/ waste)
bf
Kits & R-Value
Kits Needed
pcs
R-Value Achieved
Foam Weight
lbs
Vapor Barrier Needed?

Saved Calculations

TimeTypeArea ft²ThickBFKitsR-ValueCost
No saved calculations

How to Calculate Spray Foam Insulation

Spray foam insulation is measured in board feet (bf). One board foot = 1 ft² of coverage at 1″ thick. Multiply the surface area by the thickness in inches to get the total board feet. Spray foam comes in kits rated by board feet: 200, 600, and 1,200 bf are common sizes.

Formulas

Board feet = area (ft²) × thickness (in). From R-value: thickness = target R / R-per-inch. Open-cell: R/in = 3.7, density 0.5 lb/ft³. Closed-cell: R/in = 6.5, density 2.0 lb/ft³. Weight = area × (thickness/12) × density.

FAQ

Open vs closed cell? Open-cell is cheaper, expands more, good for sound dampening, but needs a vapor barrier. Closed-cell is denser, stronger, acts as its own vapor barrier at ≥2″, and provides higher R-value per inch.

How thick should I spray? For walls: open-cell 3–5.5″ (fills 2×4 or 2×6 cavity), closed-cell 1–3″. For attics: open-cell 5.5–10″, closed-cell 3–5″.

Misha Noyr, M.Eng.

Misha Noyr, M.Eng.

Civil Engineer · 15+ yrs · structural design, geotechnics. Full bio →